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Custom engineering & automation

When standard solutions are not enough, we engineer around your challenge.

We adapt mechanical design, process logic and automation architecture to your exact production needs — for new lines and for existing ones.

When standard solutions are not enough, we engineer around your challenge.

Engineering with performance in mind

Every custom solution is engineered for stable extrusion behaviour, improved dimensional accuracy, reduced operator dependency and higher production consistency.

All systems are tested and validated for predictable operation under real production conditions.

Custom engineering & automation

Our custom engineering capabilities

Mechanical, process and control engineering from one team.

  1. Custom engineering

    • Custom press configurations
    • Profile-specific tooling integration
    • Optimised material flow and handling
  2. Automation & control systems

    • PLC and HMI programming
    • Recipe-based production control
    • Data monitoring and performance tracking
    • Industry 4.0-ready integration
  3. Line upgrades & retrofits

    • Automation upgrades on existing lines
    • Control system modernisation
    • Capacity and efficiency improvements
Compatible with what you already run

Compatible with what you already run

  • Stable extrusion behaviour
  • Improved dimensional accuracy
  • Reduced operator dependency
  • Higher production consistency

Custom engineering keeps compatibility with existing equipment while improving overall line performance.

From concept to implementation

  1. 01Requirement analysis and feasibility study
  2. 02Engineering and simulation
  3. 03Manufacturing and integration
  4. 04Testing, commissioning and training

You work directly with ExtruNext engineers throughout the project.

Why ExtruNext for custom solutions

  • Engineering-led approach
  • Proven experience in complex projects
  • Seamless integration with existing lines
  • Long-term technical support

We don't adapt your process to our machines — we adapt the solution to your process.

Discuss your project

Let's build your extrusion line together.

Tell us your capacity target, profile mix and automation level. We review your inputs and configure the most suitable aluminium extrusion line.